Stat Tools
ImproveRisk Assessment

FMEA — Failure Mode & Effects Analysis

Identify potential failure modes, assess their risk using Severity × Occurrence × Detection (RPN), and prioritise corrective actions. All data stays in your browser — nothing is stored or transmitted.

Total Failure Modes
3
High Risk (RPN ≥ 100)
1
Average RPN
138
Highest RPN
240
≥ 200(Critical)
100–199(High)
50–99(Medium)
< 50(Low)
Process StepFailure ModeEffectSEV
1–10
CauseOCC
1–10
Current ControlsDET
1–10
RPNRecommended ActionResponsibleTarget Date
240
90
84
Severity (SEV)

1 = No effect · 5 = Moderate effect on performance · 10 = Safety hazard / regulatory non-compliance

Occurrence (OCC)

1 = Extremely unlikely · 5 = Occasional failure · 10 = Failure is almost certain

Detection (DET)

1 = Control will almost certainly detect failure · 5 = Moderate chance of detection · 10 = No control exists

MBB Coach

Hi! I'm here to help you choose the right tool and interpret your results.

Master Black Belt Coach — FMEA Worksheet
Guidance only · No data shared

Guidance only — your analysis data stays in your browser. Nothing is sent to AI.